Discovering the Power of Corrugated Boxes in UAE

25 Aug 2023

Corrugated boxes, commonly known as cardboard boxes, have become an essential packaging and shipping material for industries in the United Arab Emirates (UAE). With its strategic geographical location and world-class infrastructure for trade, the UAE has emerged as a leading hub for manufacturing and export in the Middle East. Cardboard Corrugated box play a vital role in enabling the secure transportation of goods manufactured in the country to international markets.

Corrugated boxes are made of three layers - an inner corrugated or fluted layer sandwiched between two outer flat linerboards. The rippled medium provides cushioning while the liners provide strength and rigidity. Corrugated sheets can be cut and folded into boxes of various shapes and sizes as required by UAE-based exporters. The ribbed structure acts as a cushion to protect contents from damage during handling and shipping. This makes customized corrugated boxes ideal for exporting delicate items or glassware safely overseas from the UAE.

At the same time, wax coatings protect boxes from moisture damage during sea voyages. Corrugated boxes in UAE have high strength-to-weight ratios which allows stacking cartons high during transport by ship or cargo plane. UAE manufacturers of appliances, electronics, foods, medicines, etc. rely on durably constructed corrugated boxes to export worldwide. Corrugated boxes in UAE can be customized with protective inner supports, product-specific shapes, and graphics.

Being lightweight also makes corrugated boxes in UAE highly cost-effective for UAE-based corrugated boxes companies in UAE to export products in. The versatile material is quick and economical to produce in the automated factories of the country using readily available raw materials. High recovery rates also make customized corrugated boxes environmentally sustainable.

Corrugated packaging must withstand UAE’s high temperatures and humidity. Innovations like refrigerated containers allow UAE producers to export fresh fruits, vegetables, and other perishables overseas in climate-controlled boxes. Sturdy triple-wall construction provides extra strength for heavy appliances or furniture exported from the UAE.

Construction of corrugated boxes:

Corrugated boxes derive their characteristic strength, protection, and cushioning properties from their rippled layered construction. The corrugated board consists of two outer flat facings that sandwich an inner fluted or corrugated medium.

The thin outer layers are called liners or liner boards. Customized Corrugated boxes are made from paperboard - typically recycled paper pulp or kraft paper sheets. The paper liner boards provide structural rigidity to the completed corrugated box. Corrugated boxes companies in UAE also provide a smooth printable surface for graphics, branding, and shipping labels.

The core of the corrugated board is the fluted or corrugated medium, which is what gives it a distinctive rippled texture. Industrial Corrugated boxes consist of a molded rippled paper sheet made from recycled or virgin paper pulp. The sheet has rows of alternating ridges and grooves that run the length of the box. This rippled sheet provides crumple resistance along the length of the box.

To construct a corrugated board, the corrugated rippled medium is glued between the outer flat liners using a starch-based adhesive. Powerful heated rollers apply high pressure and temperature to bond the layers together into a unified sheet.

The fluted medium layer acts as a cushioning spacer and shock absorber between the two paper facings. The ribs add lightness as well as strength and impact protection along the length of the box. This cushions the contents inside from mechanical shocks during shipping, handling, dropping, or vibrations during transport by wholesale Corrugated boxes.

Key applications of corrugated boxes:

Product Packaging

Corrugated boxes are ideally suited for retail product packaging due to their lightweight nature, cushioning ability, and printability. Products as diverse as appliances, electronics, glassware, foods, medicines, footwear, and more are securely packed in Industrial corrugated boxes for storage and transit.

The ribbed fluted construction protects fragile items from damage by absorbing shock, vibration, and compression during transportation and handling. The boxes can be custom-designed to snugly fit the product shape using custom dies and scoring. Cushioning inserts, plastic corrugated boxes, shredded paper, or foam can add extra protection.

Shipping Containers

Corrugated is one of the most widely used packaging materials for distribution and long-distance shipping of goods. Carton Boxes are used to efficiently pack, store and transport products by road, rail, sea, and air freight.

Durably constructed Industrial corrugated boxes with water-resistant coatings protect from moisture damage during shipping. The stacking strength of the ribbed structure makes it suitable for the high stacking requirements in warehouses, trucks, and shipping containers.

Telescope-style boxes are ideal for heavy products while slotted box styles suit lighter items. Cartons can be secured using tapes, straps, stretch wraps, and pallets. Boxes are labeled for identification.

Point of Purchase Displays

Cardboard corrugated box is highly versatile for creating customized point-of-purchase displays like racks, stands, and dispensers. Industrial corrugated boxes provide a lightweight yet strong and rigid medium for foldable display structures that are economical to produce and transport.

Vibrant graphics can be printed on corrugated to create eye-catching backdrops, standees, counter displays, case dispensers, dump bins, and more for retail stores, supermarkets, and exhibitions. Structural corrugated displays are quick to set up on-site and can be changed frequently. Displays can be designed for compact folding and transportation.

Furniture and Appliances

Corrugated cardboard is immensely useful for the protective packaging of furniture, mattresses, and major appliances during transit. Items like tables, cabinets, wardrobes, beds, televisions, refrigerators, air conditioners, washing machines, etc. need sturdy external packaging to prevent damage while shipping.

Large appliances are packaged in triple-wall corrugated cartons with internal supports or braces to keep them rigidly in place. Pre-printed graphics allow brands to provide fully assembled products to customers. Accessory boxes can be packed within the main container.

File Storage

Durable and rigid custom corrugated boxes are highly useful for long-term business or warehouse file storage needs. Boxes are used for efficiently organizing, storing, transporting, and archiving files, documents, and paperwork while saving space.

Sturdy corrugated prevents tearing, moisture damage, or insects, unlike paper or cloth storage options. Boxes come in standard sizes for easy shelving or racking. Some have reinforced metal edges or handles for heavy loads. Internal dividers, shelves, hooks, hanging files, and folders help organize contents neatly. Color-coded boxes and labels aid in quick document retrieval.

Banker's boxes allow efficient horizontal storage of files on office shelves while legal lift-off boxes are ideal for legal document storage.

Different types of Corrugated Boxes:

Single-Wall Corrugated Boxes

Single-wall corrugated boxes are the most common and basic type of corrugated box. They consist of three layers - two outer liner boards made of smooth paper or Cardboard corrugated box facings, and a rippled fluted medium sandwiched between them.

The single inner custom corrugated boxes provide cushioning and impact absorption while the outer liners provide strength, rigidity, and printability. Single-wall boxes are lightweight and economical making them ideal for a wide range of everyday shipping uses.

Typical applications include shipping small, lightweight consumer goods like books, clothing, shoes, toys, glassware, stationery, electronic accessories, packaged foods, household goods, and more.

Double-Wall Corrugated Boxes:

Double-wall corrugated boxes provide extra strength and protection compared to single-wall. They consist of two layers of fluted medium separated by a single internal liner board.

The double-walled structure with 5 layers can withstand more impact and pressure without damage. They have greater puncture and abrasion resistance. The additional cushioning provides more protection for fragile contents.

Double-wall corrugated boxes are suitable for shipping medium to heavy-weight products like automobile parts, small appliances, glassware, picture frames, laboratory equipment, ceramic products, seafood, office supplies, etc.

Triple-Wall Corrugated Boxes

Triple-wall corrugated boxes are the strongest and most heavy-duty shipping boxes. They consist of three layers of fluted medium separated by two internal liners, giving a total of 7 layers of protection.

The robust triple-walled structure can bear the load stacking weight when shipping in bulk. Custom Corrugated boxes provide maximum shock absorption and impact resistance for very dense, bulky, or fragile large contents. Common uses include shipping automotive supplies, vehicle parts, industrial machinery, factory equipment, metals, furniture, etc.

The high strength makes the triple-wall ideal for international shipping in containers and long-distance freight transit of heavy-duty products.

Benefits of Using Corrugated Boxes:

Lightweight but strong

A key benefit of corrugated cardboard is its high strength despite its lightweight and thin construction. The rippled fluted medium layer gives recycled corrugated boxes exceptional strength-to-weight ratios.

The ribs of the flute act as pillars that can withstand compression along the length of the box. This effectively transfers loads through the box walls while resisting deformation. The versatile structure means corrugated can be 10-20 times stronger than flat Cardboard corrugated box of the same weight and thickness.

The strength allows for securely stacking boxes during storage and transportation. Goods packed in corrugated can be stacked up to 10 feet high in warehouses or cargo holds.

Customizable sizes and shapes

Corrugated cardboard offers almost unlimited options for customized box sizes and shapes. Corrugated sheets are highly flexible and can be cut, creased, scored, and folded into just about any box style, size, and dimension needed.

Box styles like archived boxes, stacking boxes, dispenser boxes, Partitions, and dividers can also be inserted to fit specific contents. Even the wall dimensions, flute direction, depth, etc. can be varied. This allows the creating of boxes tailored to particular products or usage - from tiny rigid boxes for jewelry to large multi-ton shipping crates.

Common box formats like slotted boxes, telescoping boxes, folding cartons, etc. provide options for closure and access.

Cushioning protects contents

The ribbed fluted construction of corrugated cardboard acts as an excellent cushioning material to protect contents from damage during handling and transportation.

The corrugated medium layer flexes when compressed, absorbing shocks, bumps, and blows. This helps prevent delicate items from fracturing or breaking during transit. It acts as a crumple zone by creating air cells that cushion packaged contents.

The rippled shape adds rigidity against puncturing as well. Point stresses are dissipated across the ribs rather than focused on the product.

Cushioning can be enhanced by using a double-wall or triple-wall corrugated board. Softer paper liners also improve shock absorption. Supplementary cushioning like plastic foams, airbags, shredded paper, or polystyrene can be inserted where needed.

Corrugated boxes cushion goods not just from physical impacts but also from vibrations during transport.

Recyclable and sustainable

Corrugated cardboard is the most sustainable packaging material due to its excellent recyclability and renewability. Over 90% of all corrugated boxes are sustainably recovered from the waste stream and recycled.

The high wood pulp content and lack of toxic elements make corrugated boxes easily recyclable. The paper fibers maintain integrity through multiple recycling cycles, enabling repeated reuse. Recycled boxes can be turned into new corrugated boards or other paper products.

Corrugated production uses recycled kraft paper and post-consumer waste paper. Starch-based adhesives aid biodegradation.

Cost-effective

Corrugated cardboard boxes provide highly cost-effective and economical solutions for protective packaging, shipping, and warehousing applications.

The raw materials - recycled paper pulp and starch adhesives are inexpensive and readily available. Highly efficient automated production of corrugators allows mass production of corrugated boards and die-cut boxes at a low cost per unit.

The simple single-step process makes corrugated packaging much cheaper than alternatives like plastic corrugated boxes or metal transit cases, wooden crates, molded polystyrene, etc. Minimal manual labor is required as folding, printing, and insertion of contents can also be automated.

The lightweight nature significantly reduces transportation costs due to lower fuel consumption and emissions to carry shipments. Optimal box size and design features like die-cut hand holes also improve efficiency and lower cost.

Case Studies and Success Stories of corrugated boxes:

E-Commerce Company

An e-commerce company shipping thousands of online orders daily was able to streamline operations and reduce costs by switching from plywood crates to custom corrugated shipping boxes. The brand-printed corrugated boxes were lightweight, easy to manually pack and provided cushioning to protect items. Recyclability helped promote sustainability. Using E-Commerce corrugated boxes led to estimated annual savings of $2.8 million.

Electronics Manufacturer

A leading electronics brand manufacturing smartphones and tablets was looking for high-visibility retail packaging that could showcase products attractively. Corrugated boxes manufacturers in UAE partnered with a corrugated box producer to design die-cut boxes with the phones and tablets securely nestled inside formed trays. Vibrant graphics printed on the corrugated boxes helped products stand out on store shelves. The eye-catching packaging contributed to a 20% increase in sales.

Automobile Industry

A major automobile company in Germany uses specially engineered double-wall corrugated boxes to ship delicate high-value car parts to assembly plants across Europe. The custom telescoping boxes with reinforced corners and waterproof coatings protect parts from damage during transit. Corrugated packaging led to a 50% reduction in shipments rejected due to dents, cracks, or moisture damage, saving millions of euros in supply chain costs.

Pharmaceutical Company

A pharmaceutical firm based in Ireland needed tamper-evident packaging for securely transporting drugs. They partnered with a box producer to create high-quality die-cut corrugated boxes with custom closure and locking mechanisms. Each box was printed with unique security seals and barcodes to prevent counterfeiting. The tamper-proof corrugated boxes enabled the company to comply with stringent healthcare regulations.

Wine Producer

A Napa Valley winery switched from easily breakable wooden crates to multi-bottle corrugated shippers for safer transportation of wine bottles to restaurants and liquor stores nationwide. The sturdy triple-wall box design with individual bottle compartments protects glass bottles from breaking during shipment. Reusable corrugated wine shippers led to 80% less breakage and spoilage losses amounting to nearly $500,000 in annual savings.

Corrugated Box Suppliers in UAE

There are a number of leading corrugated box manufacturers and suppliers in UAE catering to the packaging needs of diverse industries in the UAE:

FAQs:

Q: What are the common sizes of corrugated boxes available in the UAE?

A: Standard corrugated box sizes in the UAE range from small boxes of 3” x 2” x 2” up to large bulk boxes of 48” x 40" x 24". Common dimensions are 1, 2, 3, 4, 5, 6, and 7 ply based on length. Custom sizes can be produced as per requirement.

Q: What flute types are typically used for corrugated boxes in the UAE?

A: For regular packaging needs, a single wall with a B flute (3mm) or C flute (4mm) is commonly used. Double or triple wall boards with E flute and F flute provide extra strength for heavy materials And Wholesale Corrugated Boxes and e-commerce Corrugated Boxes for lightweight materials.

Q: How should corrugated boxes be stored in the UAE’s hot and humid climate?

A: Boxes should be stored indoors in cool, dry storerooms away from sources of heat, moisture, or sunlight which can weaken the material over time. Avoid outdoor covered storage which can lead to water damage by corrugated boxes manufacturers in UAE.

Q: What printing options are available for branding and packaging artwork on corrugated boxes in UAE?

A: Options include flexographic printing, lithographic printing, screen printing, and digital printing. Corrugated boxes in service in UAE produce High-quality multicolor graphics that are possible for product labels, logos, user instructions, and more.

Conclusion:

In the United Arab Emirates (UAE), corrugated boxes have become an indispensable part of the packaging and shipping industry. These versatile containers provide strength, durability, and protection to a wide range of products, ensuring their safe and secure delivery across the country.

When it comes to connecting traders and facilitating business transactions, B2B portals play a crucial role in the UAE. These online platforms provide a centralized marketplace where businesses can showcase their products and corrugated boxes service in UAE, and connect with potential buyers corrugated boxes suppliers, and corrugated boxes companies in UAE. B2B portals offer a convenient and efficient way for traders to find reliable corrugated box suppliers in the UAE and corrugated boxes manufacturers in UAE.

One such B2B portal in the UAE is TradersFind. TradersFind.com is a comprehensive online directory that connects businesses across various industries, including packaging and shipping. It serves as a platform where E-Commerce corrugated boxes manufacturers in UAE, distributors, and corrugated boxes suppliers in UAE can showcase their products and corrugated boxes service in UAE to a wide audience of potential buyers. TradersFind provides detailed company profiles, product listings, and contact information, making it easier for traders to find the right corrugated boxes suppliers in UAE that meet their specific requirements.

By leveraging B2B portals like TradersFind, businesses in the UAE can access a vast network of potential trading partners, expand their reach, and foster mutually beneficial collaborations. These portals provide a convenient and efficient way to connect with corrugated boxes suppliers in UAE, compare offerings, and negotiate deals. TradersFind, with its user-friendly interface and comprehensive database, simplifies the process of finding corrugated boxes suppliers in UAE, saving businesses valuable time and resources.